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High Rib Overlap Roof Panel Roll Forming Machine

High Rib Overlap Roof Panel Roll Forming Machine

High Rib Overlap Roof Panel Roll Forming Machine

Product Overview

This equipment is used for manufacturing high-waveform lap roof panels, featuring excellent compressive and flexural strength. It is widely applied in factories, civil buildings and steel structure roofs. The equipment has a stable structure and smooth operation, and can achieve fixed-length cutting and diversified customization.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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DecoilerManual tensioning, load capacity 5T, maximum roll width 1000mm Hydraulic tensioning, with a load capacity of 8T, equipped with an electric discharge mechanism Hydraulic double-head unwinding machine, with a load capacity of 10T, featuring automatic centering and damping device 
FrameWelding structure, basic rust prevention treatment Welding + Sandblasting + Stress Relief Treatment, CNC Precision Machining Heavy-duty frame structure, overall annealing, CNC gantry milling processing 
Rollers45# steel, surface plated with hard chromium GCr15, surface hardening treatment (HRC 55-58) GCr15, fully quenched + hard chrome plating, fine grinding (HRC 58-62), longer service life 
TransmissionChain drive Hybrid transmission of gearbox and chain Full gearbox transmission, ensuring more stable operation 
Main Motor5.5KW Ordinary Motor 7.5KW motor + reducer 11KW Siemens motor + imported reducer 
Cutting SystemHydraulic post cutting, Cr12 tool, manual replacement Hydraulic post cutting, Cr12MoV tool, automatic sizing Hydraulic pre-cutting, Cr12MoV tool, PLC control, more precise cutting edge 
Control SystemCommon PLC (domestic brand), simple fixed-length setting Mitsubishi/Siemens PLC + Touchscreen operation Siemens complete PLC + servo feeding system, supporting remote diagnosis and multi-language interface 
StackerUnpowered feeding rackSimple hydraulic stacking, length ≤ 6mFully automatic stacker, with a length of ≤ 12 meters, capable of automatic counting and stacking in an orderly manner.

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Forming Speed15–18 m/min12–15 m/minOur company is more efficient and is suitable for large-scale production. 
Profile AccuracyWidth error ≤ ±1.0mm, with high consistency in connection. Width error: ±1.5mm approximately Our company offers higher precision and a tighter roof joint connection. 
RollersGCr15, fully quenched + hard chrome plating (HRC 58-62) 45# steel or some of the rollers are only chrome-plated Our product has a longer lifespan and reduces the frequency of replacements. 
Cutting MethodHydraulic pre-cutting, Cr12MoV tool, PLC fixed-length control Hydraulic post cutting, using Cr12 or ordinary cutting tools The incision is smoother and the measuring ruler is more accurate. 
Frame StructureHeavy-duty welding + stress relief treatment, CNC gantry milling for fine processing Ordinary welding, with partial non-relaxation treatment omitted My driver's seat is more stable and is suitable for continuous high-speed operation. 
TransmissionHybrid transmission of gearbox and chain Simple chain drive Our equipment offers smoother transmission, with lower noise and less wear and tear. 
Control SystemSiemens/Mitsubishi PLC + Touchscreen Domestic PLC, with relatively basic functions The operation is more convenient, supports multiple languages, and the maintenance is more intuitive. 
StackerAutomatic stacking ≤ 12m, with high degree of organization Simple stacking ≤ 6m Higher level of automation, reducing the need for manual sorting 
Floor SpaceApproximately 25 meters by 3 meters Approximately 25 meters by 3 meters There is almost no difference. 
Power Supply380V / 50Hz (customizable)380V/50HzThere is almost no difference. 

Video

High Rib Overlap Roof Panel Roll Forming Machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
  • Equipment assembly line
5T Hydraulic Uncoiler
The cantilever structure, with hydraulic tensioning and motor feeding, supports rolled materials with an inner diameter of φ508mm and an outer diameter of φ1250mm. It is equipped with an independent hydraulic station, ultrasonic control and a loading trolley, making the operation more efficient and safe.
Pre-cutting device
It is used for shearing the sheet material before it enters the forming process, facilitating the replacement of the coil material and the preparation for production.
Guiding device
By adopting the guide rod and slider structure, the width and position of the steel plate can be ensured to be accurate, guiding the sheet material to smoothly enter the forming equipment.
Film covering device
An adhesive frame is provided on the top, and rubber rollers are installed at the bottom to ensure that the film is evenly attached to the surface of the sheet, preventing scratches during transportation and construction.
Transmission structure
It is driven by a planetary reduction motor. The front and rear rollers are driven by chains. The operation is stable and the power output is efficient and reliable.
Guide column structure
The internal supporting structure is of the guide column design, which ensures that the rollers maintain precise alignment during high-speed forming, thereby improving the plate shape accuracy and stability.
Safety guard cover
Equipped with a movable safety guard cover, it effectively covers the forming area, preventing operators from getting injured during the production process and ensuring production safety.
Cut-off device
The cutting is achieved through motor drive. The blade is made of Cr12 material and has undergone quenching treatment. The cutting edge is neat, but there will be a small amount of material loss during the cutting process.
Finished product support platform
It is used for supporting the finished sheet materials. It is equipped with 2 sets of support platforms, each with a length of 2 meters, which is convenient for collecting and organizing the sheet materials.

Finished product example

High wave overlap
High wave overlap
High wave overlap
High wave overlap
High wave overlap
High wave overlap
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.